DTE provides real-time composition analysis of molten metals using Laser-Induced Breakdown Spectroscopy (LIBS). Their analyzers offer high precision and accuracy, completing analysis in under 60 seconds. The technology improves process efficiency, sustainability, and safety across the metal value chain, from smelters to recycling plants. DTE's analyzers are designed for harsh industrial environments and require less frequent recalibration than lab instruments. They also measure solid aluminum samples.
• improves process efficiency, sustainability, and safety
• suitable for various process points
• high precision and accuracy
• less than 60 seconds analysis time
• reference-grade elemental analysis
• real-time composition analysis of molten metals
DTE's analyzers use Laser-Induced Breakdown Spectroscopy (LIBS) with ultrashort laser pulses to generate plasma. Light emitted quantifies trace and alloying elements.
For elements above 0.1 wt%, repeatability and accuracy is around 2% of the measured concentration (45-second measurement). Lower concentrations depend on element, alloy, and calibration range.
DTE's analyzers measure common alloying and trace elements in molten aluminum, including Fe, Si, Cu, Mn, Mg, Zn, Cr, Ni, Ti, Ga, V, Pb, Sn, Na, Ca, and Sr. Detection limits are around 10 ppm.
Laser-induced plasma generation enables direct liquid metal analysis in plant settings. DTE analyzers withstand vibrations, dust, magnetic fields, and temperature fluctuations.
DTE analyzers are factory calibrated. Initial calibration is recommended. Laser-only plasma generation reduces need for frequent standardization or component replacement.
Analysis of solid aluminum alloy samples shows high correlation (up to 99.999%) with lab analysis. Separate calibrations are needed for liquid and solid samples.
DTE has developed methods to accurately analyze Mg in liquid aluminum, addressing its volatility, achieving accuracy comparable to non-volatile elements.
General Application
Real-time, accurate molten metal composition analysis using LIBS technology. Improves efficiency and sustainability in metal production.
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